Qualyco Qualyco
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Projects

The process first.
Then the concrete case.

We do not arrive with a closed solution. We listen to how you produce, what matters for quality and which data you already have — images or machine signals. Cases are split this way: Visual and Signal.

Visual Intelligence

THE EXPERT TEACHES WHAT QUALITY MEANS

A few real examples, then generative AI to expand the data realistically. The expert validates. The system recognises better, even when line images are scarce.

Vision flow for sorting: industrial camera, rectified view and part detection
01 / SORTING

Virtual assistant
for sorting

We recognise parts picked from a cut sheet and match them to the production order, for put-to-light applications.

  • Part-to-order matching
  • Support for sorting
  • Put-to-light on the line
Detection of a pinpoint defect on leather fabric, with a magnified detail
02 / PELLE

Surface defects
on leather fabrics

We recognise defects on leather fabrics, even very small ones, without replacing the judgement of those who know the material.

  • Small-scale anomalies
  • Natural variability of the material
  • Criteria defined with the experts
Comparison of marble slabs and anomaly maps: veins stay distinct from defects
03 / MARMO

Surface defects
on marble

We recognise defects from a few sample images, without being misled by the veins, thanks to the generative-AI engine.

  • Few starting samples
  • Veins kept distinct from anomalies
  • Generative AI validated by people
Perforated metal surface in real acquisition conditions, used for visual inspection
04 / METALLI

Surface inspection
on metals

We inspect metal surfaces and finishes while accounting for acquisition conditions and the characteristics of the material.

  • Finishes and reflections
  • Real line conditions
  • Inspection adapted to the part

Signal Intelligence

THE MACHINE SAYS WHAT IS CHANGING

The same method, different data: vibration, current, temperature, pressure, sound, motion and PLC. Machine technicians teach what is normal. The system flags when behaviour changes.

01 / ANOMALY DETECTION

Anomalies in the signals
before they become scrap

We start from how the line runs. Then in the machine signals we look for patterns and behaviour changes that anticipate a stop, a drift or a part out of spec.

  • Vibration, current, temperature, PLC data
  • Deviations from the regime known to technicians
  • An alert in time to act on the machine
Operator and cobot on the same assembly line

Integration

The plant
does not adapt to us.

The solution can interface with PLCs, cobots, robots, AGVs and other industrial systems, including older protocols.

Acquisition, lighting, software and connection to existing machines are assessed together. The architecture follows the real constraints of production. Data stay under control: on-premise or environments defined on the project.

Ongoing research

THIS IS NOT A COMMERCIAL SUPPLY

Nocovis

A University of Verona project with Qualyco, supported by Fondazione Cariverona. It combines hyperspectral imaging, thermography, 3D vision and polarised light with machine-learning models, for a smart inspection prototype that can be replicated across sectors.

The next case
can be yours.

If you produce something else, we still start from the process and the quality criterion. Feasibility is checked on the part and the machine, not on the slide.

The next step

First we listen
to your process.

Tell us how you produce, what you want to understand, and where quality or time is lost. Then we assess together whether you need images, machine signals, or both.

We usually reply within one working day.

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